自动化焊接机器人与人工焊接的技术应用及发展前景

　　Application and development prospects of automated welding robots and manual welding technology

　　全自动激光焊接机器人能够在各应用领域成长起来不是没有道理的，凭借高质量的焊接效果逐渐代替传统焊接。

　　It is not unreasonable for fully automatic laser welding robots to grow in various application fields, gradually replacing traditional welding with high-quality welding results.

　　全自动激光焊接机器人的焊接效果表现为：

　　The welding effect of the fully automatic laser welding robot is as follows:

　　1、焊接速度较快。一台全自动激光焊接机器人相当于两到三名焊接工人的劳动量，设置系统参数可实现重复工作，生产效率高，使用全自动激光焊接机器人可以为企业省去设备投资和人工成本，提高生产效率的同时节约成本。

　　1. The welding speed is fast. A fully automatic laser welding robot is equivalent to the labor of two to three welding workers. Setting system parameters can achieve repetitive work and high production efficiency. Using a fully automatic laser welding robot can save equipment investment and labor costs for enterprises, and improve production efficiency at the same time.

　　2、实现高精密性焊接。针对微小焊件的焊接，焊接精度要求很高，传统焊接无法保证质量，全自动焊接机器人光束斑点小，对焊缝实现精确焊接，下放刚刚好的焊接材料进行填充，不易出现焊点飞溅、焊偏和过度焊接等问题的出现。

　　2. Realize high-precision welding. For the welding of small welded parts, high welding accuracy is required, and traditional welding cannot guarantee quality. The fully automatic welding robot has small beam spots, achieving precise welding of the weld seam. The just right welding material is placed for filling, which is not prone to problems such as welding spatter, welding deviation, and excessive welding.

　　3、焊接焊件变形小。全自动激光焊接机器人可以根据激光的功率大小进行智能调节，实用性强，由于全自动激光焊接机器人是短时间的局部加热，所以热区影响小，焊接质量比较好，进行无铅焊接时，也不会出现焊缝裂纹。东莞朝洪激光焊接机器人

　　3. Welding components have minimal deformation. The fully automatic laser welding robot can intelligently adjust according to the power of the laser, and has strong practicality. Due to the short-term local heating of the fully automatic laser welding robot, the influence of the hot zone is small, and the welding quality is relatively good. When lead-free welding is carried out, there will be no welding seam cracks. Dongguan Chaohong Laser Welding Robot

　　4、焊缝美观且牢固。在焊接工作结束后，需要对焊缝进行质量检查，焊后的焊缝表面微高于焊件表面且焊波纹平整美观，由焊缝无损探伤检测方法检查内部质量，检查后的焊缝质量过关。

　　4. The weld seam is beautiful and sturdy. After the welding work is completed, a quality inspection of the weld seam is required. The surface of the welded seam is slightly higher than the surface of the welded part and the welding ripples are flat and beautiful. The internal quality is checked by non-destructive testing of the weld seam, and the quality of the inspected weld seam is qualified.

　　1. 节约材料和能源。根据不同的焊接方式，使用焊接机器人可以节约15%到30%的焊材用量 ，同时也可以降低电力消耗和废气排放，提高资源利用率和环境保护水平。2. 提高生产效率和质量。使用焊接机器人可以实现连续、稳定、均匀的焊缝，避免人工焊接的随意性和波动性 ，从而保证了产品的一致性和可靠性。同时，由于焊接机器人的运动速度快，操作时间短，可以大幅提升生产效率 ，缩短交货周期。3. 适应多样化和复杂化的需求。使用焊接机器人可以根据不同的产品规格和形状进行灵活调整，实现三维立体方向的不规则焊接，满足苛刻生产条件下的高精度要求。此外，使用焊接机器人还可以扩展到切割、喷涂等其他工艺领域，增加了产品的附加值和竞争力。4. 降低劳动力成本和风险。使用焊接机器人可以减少对人工操作员的依赖 ，节省了培训、管理、保健等方面的费用，并且避免了操作员在高温、强光、有毒气体等恶劣环境下工作所带来的身体损伤和职业病风险。

　　1. Save materials and energy. According to different welding methods, using welding robots can save 15% to 30% of welding material usage, while also reducing power consumption and exhaust emissions, improving resource utilization and environmental protection levels. 2. Improve production efficiency and quality. The use of welding robots can achieve continuous, stable, and uniform welds, avoiding the randomness and fluctuation of manual welding, thereby ensuring product consistency and reliability. Meanwhile, due to the fast movement speed and short operation time of welding robots, production efficiency can be greatly improved and delivery cycles can be shortened. 3. Adapt to diverse and complex needs. Welding robots can be flexibly adjusted according to different product specifications and shapes, achieving irregular welding in three-dimensional directions and meeting high-precision requirements under harsh production conditions. In addition, the use of welding robots can also be extended to other process areas such as cutting and spraying, increasing the added value and competitiveness of the product. 4. Reduce labor costs and safety risks. The use of welding robots can reduce reliance on manual operators, save costs in training, management, and healthcare, and avoid physical injury and occupational disease risks caused by operators working in harsh environments such as high temperatures, strong light, and toxic gases.

　　综上所述，使用焊接机器人相比于人工手动焊接，在材料节约、生产效率、质量控制、需求适应、成本降低、保障等方面都有明显优势，并且随着科技进步和市场需求的变化，这些优势还将进一步扩大。

　　In summary, the use of welding robots has significant advantages over manual welding in terms of material conservation, production efficiency, quality control, demand adaptation, cost reduction, and safety assurance. With the advancement of technology and changes in market demand, these advantages will further expand.

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