焊接机器人广泛用于机械加工、汽车零部件、集装箱、厨电生产等领域。焊接机器人帮助企业完成了自动化焊接作业，但是在使用中也会遇到一些问题，今天山东数控焊接设备厂家带大家一起了解下焊接机器人使用常见的问题和解决方案。

Welding robots are widely used in mechanical processing, automobile parts, containers, kitchen appliances and other fields. Welding robots help enterprises complete automatic welding operations, but there are also some problems in use. Today, Shandong CNC welding equipment manufacturer will take you to understand the common problems and solutions in the use of welding robots.

焊缝跑偏问题：可能是焊接位置不对或找焊枪有问题。

Weld deviation problem: it may be the wrong welding position or the problem of finding the welding gun.

这时候就要考虑TCP(焊枪中心点的位置)是否准确并进行调整。如果这种情况经常发生，请检查焊接机器人各轴的零位并重新校准纠正。

At this time, it is necessary to consider whether the TCP (position of welding torch center point) is accurate and adjust it. If this happens frequently, please check the zero position of each axis of the welding robot and recalibrate it.

冲刷问题：可能是焊接参数选择错误，焊枪角度或焊枪位置错误，可适当调整。

Scour problem: It may be caused by incorrect selection of welding parameters, incorrect welding gun angle or welding gun position, which can be adjusted appropriately.

出现气孔：这可能是由于气体保护不好，工件上底漆太厚，或者保护气体不足，可以通过适当的调整来补救。

Porosity: This may be due to poor gas protection, too thick primer on the workpiece, or insufficient protective gas, which can be remedied by proper adjustment.

飞溅过多问题：可能是由于焊接参数选择不正确，气体成分原因，或焊丝外伸长过长。可以调节机器功率改变焊接参数，调节气体分配器调节气体混合比例，调节焊枪与工件的相对位置。

Excessive spatter: It may be due to incorrect selection of welding parameters, gas composition, or excessive extension of welding wire. The machine power can be adjusted to change the welding parameters, the gas distributor can be adjusted to adjust the gas mixing ratio, and the relative position of the welding gun and the workpiece can be adjusted.

焊缝末端冷却后形成弧坑，载编程时，可在工作步骤中添加埋弧坑功能以填充弧坑。

The crater is formed after the end of the weld is cooled. When programming, the function of submerged crater can be added in the work step to fill the crater.

在焊接过程中，机器人系统的常见故障。

Common faults of robot system during welding.

枪碰撞：可能是由于工件装配偏差或焊枪TCP不准确，您可以检查安装情况或纠正焊枪TCP。

Gun collision: It may be due to workpiece assembly deviation or inaccurate welding torch TCP. You can check the installation or correct the welding torch TCP.

发生电弧故障，无法引弧-这可能是因为焊丝没有接触到工件或工艺参数太小。您可以手动送丝，调整焊枪与焊缝之间的距离，或相应地调整工艺参数。

An arc fault occurs and the arc cannot be started - this may be because the welding wire does not contact the workpiece or the process parameters are too small. You can manually feed the wire, adjust the distance between the welding gun and the weld, or adjust the process parameters accordingly.

保护气监测报警：冷却水或保护气供应出现故障，检查冷却水或保护气管道。

Protective gas monitoring alarm: if the cooling water or protective gas supply fails, check the cooling water or protective gas pipeline.

制造业的不断发展，焊接自动化、自动化和柔性化是主要方向，目前焊接机器人作为焊接自动化的现代化标志，因其多功能性、可靠性和稳定性受到各大企业欢迎。您有需求就来我们网站http://www.tayfsk.com咨询吧！

With the continuous development of the manufacturing industry, welding automation, automation and flexibility are the main directions. At present, as a modern symbol of welding automation, welding robots are welcomed by major enterprises because of their versatility, reliability and stability. Come to our website if you need http://www.tayfsk.com Ask!