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自动焊接设备会对电机绕组有不良影响吗?

来源:http://www.tayfsk.com/  发布时间:2023-03-09 浏览次数:0

自动焊接设备会对电机绕组有不良影响吗?焊接是电机产品绕组加工中非常重要的工序。无论是模压绕组还是散嵌绕组,无论是绕组与引线的连接还是绕组中主线之间的连接,焊接都是非常重要的环节。在对故障电机进行分析和处理的过程中,可以发现由于焊接质量差而导致的电气故障并不少。
Will automatic welding equipment have adverse effects on motor winding? Welding is a very important process in the winding processing of motor products. Whether it is molded winding or loose embedded winding, whether it is the connection between winding and lead wire or the connection between main wires in winding, welding is a very important link. During the analysis and treatment of the faulty motor, it can be found that there are many electrical faults caused by poor welding quality.
不同的电机厂家对这一环节的加工工艺不同,但加工原理大致相同,即先清洗电磁线本身的绝缘层,无论是漆包线还是包线,这一环节都比较麻烦,尤其是多匝并联绕组的情况下,电磁绝缘的清洗比本身的清洗更加困难,有的厂家用刮刀,有的用化学方法,但无论哪种情况,效率都很低,更严重的是,当电磁线绝缘层处理不彻底时,焊接效果差,在半成品检验和电机出厂试验时可能不会暴露问题,电机在运行中容易出现故障。
Different motor manufacturers have different processing processes for this link, but the processing principle is roughly the same. That is, first clean the insulation layer of the electromagnetic wire itself, whether it is enamelled wire or wrapped wire. This link is more troublesome, especially in the case of multi-turn parallel winding, the cleaning of the electromagnetic insulation is more difficult than its own cleaning. Some manufacturers use scrapers, some use chemical methods, but in either case, the efficiency is very low, and more serious, When the insulation layer of the electromagnetic wire is not completely treated, the welding effect is poor, and the problem may not be exposed during the semi-finished product inspection and the motor delivery test, and the motor is prone to failure during operation.
针对这个问题,山东自动焊接设备应运而生。该设备在焊接过程中,通过高温加热清洗电磁线上的绝缘层,通过热熔将焊接对象熔为一体,是一种非常高能效可靠的焊接方法。大多数自动焊接设备采用逆变电源技术和微电子控制技术,具有控制精确、工艺适应性广、、高能效、稳定、操作简单等优点。
To solve this problem, Shandong automatic welding equipment came into being. During the welding process, the equipment cleans the insulation layer of the electromagnetic wire through high temperature heating, and fuses the welding object into one through hot melting, which is a very high energy efficiency and reliable welding method. Most automatic welding equipment adopts inverter power technology and microelectronic control technology, which has the advantages of accurate control, wide process adaptability, energy saving, high energy efficiency, stability, and simple operation.
山东自动焊接设备
对于大型铜排转子电机绕组,中频焊接的应用效果较好,对于大部分零散的嵌入式绕组和成型绕组,自动化焊接设备应用广泛,这也是提高电机生产加工效率和质量的基础。
For large copper rotor motor windings, the application effect of medium frequency welding is good. For most scattered embedded windings and formed windings, automatic welding equipment is widely used, which is also the basis for improving the efficiency and quality of motor production and processing.
此外在一些经常移动的焊接设备中,由于接地(零)线经常被忽视,一些操作人员可能会同时接触有零和无零的焊接设备,严重时会造成烧伤、触电等严重事故。电击伤主要是对人体外部的局部伤害,包括电弧烧伤等。
In addition, in some frequently moving welding equipment, because the grounding (zero) line is often ignored, some operators may contact the welding equipment with zero and without zero at the same time, which may cause serious accidents such as burns and electric shock. Electric injury mainly refers to local injury to the outside of human body, including electric arc burn.
为了保证人身和焊接设备的性能,预计使用多年。除了保证焊接设备(如焊机外壳等)可靠接地外,建议每三个月进行一次维护。并且用干燥的压缩空气吹动电源内部的飞溅物和灰尘。只有这样,焊接设备才能长期可靠、地运行。
In order to ensure personal safety and the performance of welding equipment, it is expected to be used for many years. In addition to ensuring the reliable grounding of welding equipment (such as welding machine shell, etc.), it is recommended to carry out maintenance every three months. And use dry compressed air to blow the splashes and dust inside the power supply. Only in this way can the welding equipment operate reliably and safely for a long time.
以上就是问题的解答内容了,您可以作为参考使用,当然为了更好的进行使用,建议您在平常的操作中多多进行了解,并做好预防措施,更多事项就来我们网站http://www.tayfsk.com咨询!
The above is the answer to the question. You can use it as a reference. Of course, in order to use it better, we suggest you learn more about it in normal operation and take preventive measures. More matters will come to our website http://www.tayfsk.com consulting service

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